I got a call this morning from my boss asking me to come pick up my paycheck. He only had about half of the funds he owed me, as he said he hasn't been paid in full himself yet, but promised he'd get me the rest eventually.
While I was out I stopped by the flooring place Eli recommended. I forgot to bring a sample of the floor board with me, but went ahead and purchased what he (the one guy who was fluent in English, who I think was the owner) said was the right kind of transition piece for 3/8 inch thickness hardwood. It doesn't have a tongue or groove nor a lip to sit over the flooring, but just sits adjacent to it. I hope that is the right kind.
I'd been quoted a price of $3 per linear ft on the phone, but in person he said it would be $3.50 per linear foot if they cut it for me or $2.75 if I took a whole piece. They had a 9ft piece which I took whole as it was cheaper than having a 95 inch piece cut from it. The quoted price did not include tax, so it came up to $26.48.
I could have gotten baseboard for $0.05 per linear foot less there than what I paid for the trim at home depot, but I was in my Camry. I did not have a way to transport long pieces home, nor think it was worth a second trip.
I meant to purchase the cheaper 25lb bag of leveler while there so I could get a refund on the 50lb bag from Home Depot, but forgot. I mentioned it when I first got there, but then got distracted while searching for the right transition and no one reminded me before checkout.
I tried mixing half of the remaining bag this afternoon and pored it near the threshold. I should have measured exact portions into separate containers before pouring, as I think I ended up making it slightly little too wet. Some of it managed to flow past the barrier I had taped in place to protect the kitchen linoleum. I hope this is not a problem.
I seemed to have better luck smoothing the floor with a long level rather than scrap baseboard or trowel, but the partial bag did not end up being enough to make it fully flat. I'll probably mix and pour the rest of it tonight and then just hope that is enough, as I really don't want to need to buy more.
A couple hours ago I went to the closest Lowe's to return the metal transition strip I bought from that other branch further away. There was no hassle.
While there I purchased a wood stain and polyurethane for the transition strip. I was going to buy a 2-in-1 product, but they had a smaller variety of colors. The sales rep convinced me it would be better to get a cheaper stain that would blend more closely, even though it comes up to about $3 more together with the separate can of polyurethane I'd need to seal it.
When I got home I applied the first coat of the stain, which did make the strip look a lot better. I'll need two or three more coats before it will blend with the flooring though.
After applying the first coat I realized that I probably should have cut it down to the proper length first, so the sides would match the top. I guess I can do that once it dries.
Edit: I went ahead and put a second coat of stain on the transition strip tonight, and then used up the last of the floor leveler. This time I weighed the bag and did the math to come up with the perfect water to mix ratio. I think I'm getting better at producing a feather edge too. It is still not 100% perfectly flat, but is definitely better. I don't think it is worth going back to buy more, so I'm just going to hope it is good enough. There were a few drips I'll have to scrape up once they dry, so I'll do that and sweep/vacuum again tomorrow after the family comes back from father's day lunch. I'll also have to take down the barrier to the kitchen and try to clean up the linoleum near the transition. I may get as far as undercutting the door/threshold trim, cutting the transition strip to fit, and snapping chalk line guides, but probably won't glue anything down until Monday.
Edit2:
Today I put two more coats of stain on the strip, and am wondering if I should apply one more or just use the polyurethane later tonight. From some angles it looks like a great match, but from most it seems like it still needs to be darker and a little less warm.
I managed to get up the leveling compound that seeped onto the linoleum, although traces of the tape stayed behind, Trying to get all the tape up caused a couple pieces of the leveler (about 1/16 inch by 3/4 inch by 6 inches) to flake off. I think it will probably be ok, as the transition strip would cover the whole thing and would have lots of other area to be glued down tightly.
I just undercut the door and threshold trim to get the boards to fit properly.
While using the oscillating tool to do that, I discovered that it has a masonry rasp attachment that has no trouble smoothing out any of the rough spots in the stuff I poured. It is not hard enough though to rough up the main original slab, which I still fear is smoother than the glue recommends.
The process of smoothing things out is generating a lot of dust. I don't think that I could sweep or vacuum it all up. Would it be a good idea to mop the smoothed floor and let it dry before starting to glue things down?
I also noticed that the trim I bought, when lying directly on the hardwood that is lying directly on the floor, does not come up as high as I'd like. I think I should take it back and exchange it for the standard trim fiber boards (which are $0.02 less per linear foot, at either Dome Depot of Lowe's)
I have a question about the transition strip. Do I need to under cut the sides of the threshold for it too? Would it be a problem for it to fit tightly between the walls, or for it to have a slight gap?
The way the threshold casing was built there is some shoe molding running along the kitchen side of it (presumably since the trim used on that side was thicker) which happens to stop at the same thickness as the new flooring. I could easily have the transition strip's corners sit under it and not need to undercut anything else.
Edit3: My ears are still ringing from grinding stuff down. I hope Bobby doesn't mind that I wore down his oscillating tool attachment. I hope also I never have to deal with so much dust again. Moping seemed to help some with that though.
I went ahead and laid out the boards on the floor to see if they would lay flat and if I have enough.
I laid them in the direction I originally intended, parallel to the longest wall and the window. They are sitting 3 boards end to end and 30 side by side. The 3 boards together are 2 inches too long, but that would be easily solved once I cut them. There is still a gap of a couple inches between the last board and the outer wall, so I will need to rip 3 boards lengthwise.
There are 10 extra boards left over. If I choose to use the nicest ones, that leaves me with 2 which are about 8 inches shorter than the rest, two which were not properly finished for the last few inches, one with a chip broken off of it, and five which have unattractive knots. I could use most of any of those boards with no problem though.
Obviously I have not cut the boards yet, so I have them lying side by side without staggering them at all for now.
I have not yet laid them out in the other direction, which Eli recommended. I will probably try that, but probably won't actually take that advice. I believe I have a lot less wasted material the way it is currently set up, and might even have too little the other direction.
(The way it is now, I estimate my waste as 2 linear inches x 30 boards + 22 inches x 1 of boards in the threshold, or 82 linear inches. The other way it would be 21 inches x 16 boards before the threshold + 16 inches x 20 boards in the threshold or 656 linear inches. With most boards being 58.25 inches long, that is the equivalent of nearly 10 more boards of waste. If I couldn't find a way to reuse those cut pieces I'd either run out of material or come very close. I could probably reuse some of that and be ok, but I'd be a lot more limited in where I place the joints.)
More importantly though, I think I did a pretty good job of flatting the floor in that direction but in the process made it a little less flat the other direction. The way I poured the leveler near the threshold left a slight crest in the middle. The subfloor under the casing I cut away is also lower, since the lever did not flow below that trim. I don't seem to be able to make the boards in the corners of the threshold sit flat if they have to disperse that incline over the narrower width of the board. Since the style of transition strip I got does not have a lip to sit above the boards at all, those boards twisting would be a very noticeable problem.
Also, the transition strip looks better when sitting next to a full length board. When I arranged it in that direction, my parent's did not even realize that the finishes were not an exact match. When the grain direction changes they don't match so well.
Also, the wall with the door is not as level, so even after undercutting the door frame I think having a board lay parallel the door leaves too large a gap. If the board side by side can be shifted slightly no one would ever notice.