Project new deck steps update
1. We cut the boards to exactly 40 inches across each.
2. We took down the top 6 steps out of the 13 steps that are being replaced (they are split in half by a mini-deck type thing). This was painful.
3. We went to RONA to buy deck screws, but saw brackets that would fit the boards I bought perfectly... but then we saw stringers and thought those would provide the most stability, so I bought that..
4. Turns out stringers only work if your steps are the exact angle of the stringer, which my stairs aren't.
5. So we drove back to RONA to get the brackets, and so I bought a box of sweet looking brackets. But they didn't have the recommended screws for them there, or in fact any screws that would work. We needed them to be a certain length, not over 2 inches, and the head had to be big enough not to go through the hole in the bracket. Should be easy to find, right? Nope. Drove to TLC.. And they had some.. but they weren't galvanized and would rust. So we drove to Canadian Tire and found 6 boxes of 6 screws.. 36 screws.. perfect for the job. Flagged down an associate, he told us that there are 11 boxes of 6 screws on the other end of the city and other boxes even further away... We needed 156 bolts total (13 steps x 12 bolts per step), so we just came home with the 26 brackets and 36 bolts.
6. The stairs have 2 parts of them - the top part has 6 steps, the bottom part 7. We decided to mount the new brackets to the upper part only - using all 36 bolts - and to screw in the stair boards using deck screws I had bought previously. The lower 7 steps are for now unchanged.
7. After we get more screws we're doing the lower stairs, and then when we have all 156 magical motherflipping screws we're screwing in all the boards properly. Right now the are not really wobbly, but they aren't snug. You do not want to run on them.
We finished the top 6 stairs just before it got dark.
- The bottom step has a large bolt sticking out where the bracket is supposed to go. So we had to improvise and use one of the old crappy brackets (which is smaller) on the front of the step, and overlay it with one of the new brackets for the back. The new bracket sticks out a bunch in the back, but as long as it doesn't stick out in the front I'm fine with that.
- Once we have the magical bolts, the plan is to nail in the step boards from the side using long deck nails, for extra snugness, and then screw in the new bolts from the bottom. For the very lowest step this won't be possible, but whatever.
- One of the step boards is a bit warped and thus kinda wobbly. I know that this is "what wood does", but we're going to see how it is once we have the new bolts in place and everything is snug. If it's still crappy, I bought an extra step for emergencies, so we're just going to get that cut down to 40 inches (we left it alone when cutting all the other ones), and use it instead.
Here's what it used to look like:
Here's what it looks like now: